Sheet Metal Design

Get a custom quote today. Industry's shortest lead times.

Overview

Sheet metal design is where good ideas become manufacturable parts. Strong sheet metal design makes it easier to cut, bend, weld, and finish parts accurately while keeping costs under control.

As experts in sheet metal design and custom metal fabrication, we work with customers to refine design details such as shape, size, complexity, materials, bend radii, and hardware so the design is optimal for production. Fluid Power Support specifically calls out manufacturing design assistance and engineering and design assistance as part of its service offering for new custom metal fabrication projects.

Advanced expertise & equipment

As a sheet metal design and fabrication company, we use modern CAD tools and a deep understanding of manufacturing processes to ensure your sheet metal design will run smoothly on the shop floor.

Our sheet metal design capabilities are supported by:

  • Engineering and design assistance for new custom metal fabrication projects 

  • Experienced CAD designers/drafters who develop drawings, plans, and schematics for production 

  • A state-of-the-art fabrication facility with laser cutting, CNC plasma cutting, bending, welding, robotic welding, sawing, drilling, sand blasting, and powder coating

We know the power of quality.

We synchronize our precision metal work with the highest quality of customer service, while using state-of-the-art technologies that provide customized metal fabrication solutions to fulfill our customer needs.

High-quality, cost-effective projects
on the industry's shortest lead times.

Made in Missouri.
Projects across the world.

We are pleased to announce that we are a part of the Made in Missouri USA Program sponsored by the Missouri Association of Manufacturers and the Missouri Buy MO Program, sponsored by the Office of the Governor Mike Kehoe. Both Programs are designed to showcase and support all the incredible and unique products made by Missouri manufactures and business.

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Ready to get started with a project?

We respond quickly with clear pricing, lead times, and any recommendations that could improve cost, manufacturability, or performance.

Frequently asked questions

What is sheet metal design?

Sheet metal design is the process of turning a concept or requirement into a manufacturable sheet metal part or assembly. It covers material selection, thickness, bend radii, flange lengths, hole patterns, hardware, and tolerances so parts can be cut, formed, welded, and finished efficiently and consistently.

At FPS, sheet metal design is closely tied to our custom metal fabrication, laser cutting, bending, and welding processes, so designs are created with real production in mind.

Good sheet metal design helps:

  • Ensure parts can actually be made with available tools and machines
  • Reduce material usage through better nesting and part layout
  • Minimize secondary operations like rework and extensive grinding
  • Improve fit between sheet metal components, machined parts, and structural elements
  • Shorten lead times by avoiding design issues on the shop floor

 

Because we offer engineering and design assistance plus full manufacturing, sheet metal design becomes a direct bridge between your ideas and finished parts.

Sheet metal design is often the first step before:

  • Laser cutting and CNC plasma cutting
  • Bending and forming
  • Welding and robotic welding
  • Sand blasting and powder coat finishing
  • Structural steel and assembly work

Designs are created so the part flows through these processes smoothly, reducing bottlenecks and surprises.

Preferred file types for sheet metal design and fabrication quotes are DXF, DWG, STP and PDF.  

For the fastest and most accurate response, include:

  • Any sketches, drawings, or models you already have
  • Material and thickness you’re considering (or the environment so we can recommend options)
  • Approximate dimensions and fit requirements
  • Expected quantities (prototype, small batch, or production)
  • Whether the part needs welding, machining, or finishing

We’ll review your information, suggest sheet metal design improvements if needed, and provide a clear quote.

Sheet metal design has a direct impact on cost:

  • Better nesting reduces material waste
  • Standardizing bend radii and hardware can lower tooling and setup time
  • Designing for access minimizes welding challenges and rework
  • Right-sized tolerances keep inspection and machining costs under control

By addressing these items early in sheet metal design, we help you avoid costly changes later in production.

To get started:

  1. Reach out with your project idea, concept, or existing drawings.
  2. Share any constraints or goals (budget, timing, environment, weight, or aesthetics).
  3. Decide whether you want just design support or design plus full fabrication and finishing.

 

We’ll connect you with our engineering and design assistance team, develop a manufacturable sheet metal design, and then move into production when you’re ready.