CO2 Laser Cutting

Get a custom quote today. Industry's shortest lead times.

Overview

CO2 laser cutting is one of the most accurate and efficient ways to cut metal parts with tight repeatability and clean edges. Using computer-controlled CO2 laser systems, we produce consistent parts from prototype through production with minimal variation — particularly well suited for thinner gauges and materials where edge quality is critical.

 

As experts in CO2 laser cutting, we handle a wide range of jobs — from simple brackets and plates to complex profiles that integrate with forming, machining, and welding. We frequently help customers refine part geometry, hole sizes, kerf allowances, and material selection to ensure parts cut reliably and efficiently.

Advanced expertise & equipment

As a metal fabrication company, we use advanced automation systems that link our CO2 laser machines with online quote tools and scheduling. FPS offers CO2 laser cutting with streamlined production capacity, giving you reliable, on-demand access to precision sheet and plate cutting.

 

Our CO2 laser cutting capabilities include:

  • High-quality CO2 laser cutting for a wide range of metals and thicknesses
  • Consistent profiling for both simple and intricate shapes
  • Automated material handling and high-volume production capability
  • Optimized nesting to reduce scrap and improve yield
  • Integration with forming, machining, welding, and finishing in the same facility

 

This combination of CO2 laser cutting equipment, automation, and in-house fabrication allows us to move parts quickly from digital file to finished component.

We know the power of quality.

We synchronize our precision metal work with the highest quality of customer service, while using state-of-the-art technologies that provide customized metal fabrication solutions to fulfill our customer needs.

HIGH-QUALITY,
COST-EFFECTIVE, PROJECTS

MADE IN MISSOURI, PROJECTS ACROSS THE WORLD

We are pleased to announce that we are a part of the Made in Missouri USA Program sponsored by the Missouri Association of Manufacturers and the Missouri Buy MO Program, sponsored by the Office of the Governor Mike Kehoe. Both Programs are designed to showcase and support all the incredible and unique products made by Missouri manufactures and business.

world_map_transparent_made_in_missouri_ (1)

Ready to get started with a project?

We respond quickly with clear pricing, lead times, and any recommendations that could improve cost, manufacturability, or performance.

FREQUENTLY ASKED QUESTIONS

What is CO2 laser cutting?

CO2 laser cutting is a computer-controlled process that uses a carbon dioxide gas laser to cut metal and other materials with tight accuracy and clean edges. CO2 laser cutting is particularly well suited for thinner gauges and applications where edge quality and fine detail are priorities.

CO2 laser cutting is used for:

  • Brackets and plates
  • Gussets and tabs
  • Panels, guards, and covers
  • Components that will be bent, welded, or machined later

These parts often move directly into forming or welding with minimal secondary cleanup.

CO2 laser cutting typically supports:

  • Mild/carbon steel
  • Stainless steel
  • Aluminum

Other metals and non-metallic materials may be reviewed on a case-by-case basis.

CO2 laser cutting is particularly effective on thin to medium-gauge sheet and plate, and is well regarded for edge quality on thinner materials. Exact cutting capacity depends on material type and thickness — send your RFQ and we will confirm capabilities.

Yes. CO2 laser cutting supports one-off prototypes, short runs, and full production quantities.

Preferred file formats are DXF, DWG, STP, and PDF.  

CO2 laser cutting is known for tight repeatability and clean edge quality, particularly on thinner materials. Typical tolerances depend on material and feature size — we will confirm achievable tolerances when reviewing your drawings.

If you provide material, thickness, files, and quantities, we can respond quickly with CO2 laser cutting pricing.

Cost is influenced by:

  • Material type and thickness
  • Cut length and part complexity
  • Number of pierces and fine details
  • Nesting efficiency and sheet utilization
  • Secondary operations (bending, welding, coating)

We often suggest small geometry tweaks to reduce cut time and improve yield.

  • CO2 laser cutting uses a gas laser source and excels at edge quality on thinner materials and a broader range of materials.
  • Fiber laser cutting uses a fiber-fed laser source and offers higher speeds on many metals, particularly reflective materials.

Both deliver excellent accuracy — the right choice depends on material, thickness, and edge quality requirements.

Yes. We can review your files and suggest improvements for:

  • Minimum hole sizes
  • Slot widths
  • Tab/micro-joint placement
  • Better nesting and material yield

This helps reduce cost and improve part flow into forming or welding.

  1. Upload your drawings (DXF, DWF, STP preferred).
  2. Specify material, thickness, and quantity.
  3. Include notes on forming, welding, or coating requirements.
  4. Provide your desired timeline.

 

We’ll send a CO2 laser cutting quote and recommend next steps from prototype to production.